Mechanical & 3D Design

• Specialized Electrical Enclosures: We design custom enclosures for high and low frequency power converters, thyristor systems, and general power controls. Our designs prioritize thermal management (ventilation, heat sinks), ingress protection (IP ratings), and ease of maintenance, ensuring components are safe from environmental factors and personnel are protected.

• High Voltage Connectors, Moulds and Tanks: Working with high-voltage systems requires exceptional mechanical precision, and DTS provides expert design services for high-voltage connectors and moulds, as well as high-voltage transformer tanks. Our designs ensure proper insulation clearances, mechanical strength, sealing integrity, and safety compliance. We support custom geometries, integrated cooling features, and advanced material selection to meet the strict requirements of high-voltage engineering.

• Industrial Mould Press Systems Integration: Our mechanical designs facilitate seamless integration with industrial mould press systems, including jigs, fixtures, and component mounting solutions that ensure reliable operation and alignment during manufacturing processes.

• Industrial Human Machine Interface (HMI) Systems: We design the physical housing, mounting solutions, and ergonomic considerations for HMI panels. Our designs ensure durability and functional aesthetics, making the interface resistant to industrial impacts while remaining user-friendly.

• Industrial Product Labels: Beyond hardware, we design durable, compliant industrial labels (including safety warnings, serial plates, and instruction labels) that meet industry standards and withstand harsh operating conditions.

• General Power Control and Interface Systems Housing: DTS is equally skilled in the mechanical design of power control systems and communication interface systems, where compactness, layout efficiency, and robust protection are essential. Our 3D modeling capabilities allow us to create optimized internal structures, refined cable routing paths, and ergonomic connector placement. Whether the requirement is a small interface module or a full-scale industrial control assembly, DTS delivers designs that are robust, intuitive, and production-ready.

• Requirements Analysis & Conceptual Design: We begin with a meticulous analysis of your environmental, thermal, and functional requirements to define a robust conceptual design.

• Detailed 3D Modeling & Simulation: Our engineers create precise 3D models and utilize simulation tools (e.g., Finite Element Analysis for stress/heat) to validate the design's integrity before prototyping

• Prototyping & Validation: We work closely with manufacturing partners to produce prototypes and conduct rigorous physical testing to ensure the design meets all specifications.

• Design for Manufacturability (DFM): Every design is optimized for efficient, cost-effective manufacturing processes, preventing costly delays and rework during production.